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Hologram machines
of whole solution to produce holographic sticker from the
begining to the end. Most machines also are required to produce
hologram film and hologram hot stamping foil. To make description
more simple, we just list machines to make holographic sticker
and hologram film bellow.
How to Make Holographic
Sticker?
step1. Master origiantion
shooting to make master and silvering glass master.
step2. Electronic forming
to make operation mater nickel shim
step3. Hard embossing to make
holographci sticker (soft embossing to make holographic film).
tamper evident effect of holographic sticker comes from embossed
metallized film.
step4. Laminating to laminate
silicon paper(liner) together with embossed hologram metallized
film
step5. Die-cutting can be
automatic die-cutting and munual die-cutting
List of Holography Machines
1. 2D/3D Master
Shooting System
2D/3D master shoooting lab
including Microprocessor-Controlled Automatic Positioning
Equipment, Optical Table, He-Cd laser, laser power controller,
opticals, chemical, silver coatings and other technology transfer.
2. Dot-matrix
Master Shoooting System
To make Dot-matrix hologram
movement effect onto small hologram master. Usually, we make
small hologram master unit and recombine it into big master.
3. Hologram
Master Recombination Machine(for dot-matrix master)
To recombine small master
into big master shim.
4. Electronic
Forming Machine
Electronic forming machine duplicates nickel hologram operation
shim which is used for sticker embossing. Then we fix nickel
hologram operation onto embosser's sylinder and emboss metallized
PET film which will have hologram image on it.
5. Narrow Hard Web Embosser
Narrow web hard embosser can emboss aluminum metallized PET
film(holographic sticker film ), transparent PET film, aluminum
foil,etc. To emboss holography image, embosser should have
compressed air pressure between three cylinders in high tempreture.
We have two type hard embosser, old mold and new mold. Old
mold holography hard embosser can not emboss metallized film
foil very precised in roll. Embossed holography film have
gap between each panel and the gap of panel is not precise.
New mold embosser can emboss foil very precisely and coutinously
with same gap between two stickers. So the sticker made by
new mold embosser can be applied automaticly by machine.
a. Old mode of
hard embosser
b. New mode of
hard embosser which can emboss precisely
6. Laminator
To laminate silicon paper(liner) and holography film together
by adhensive. Adehensive r(usually, solvent based) is same
adhensive for normal self-sticke.
7. Wide Web
Soft Embosser
To emboss transparent holographic film in wide web. The hologram
film can be BOPP, PET and PVC film.
8. Hologram
Sticker Automatic Die-cutting Machine
This macine can die-cut hologram
sticker in roll precisely and fast. It can die-cut one row
or two rows sticker per time. It can die-cut maxinum 260 times
per minute. It can slit sticker into small roll at mean time
of die-cutting.
9.Manul Die-cutting punch
Manul die-cutting punch can
die-cut sticker into sheetin size of 160mm*160mm. It die-cut
row by row manually.
Holography
Master Shooting System
Master shooting System has
two type. One is 2D/3D mater shooting System, another is Dot-matrix
master shooting System.
2D/3D mater shooting System
There're two type of 2D/3D master shooting. One way is to
shoot master by H1 glass to make hologram text or image in
background. Another way is to shoot master by hologram image
maker facility directly.To shoot master by hologram image
maker facility directly, all forground image and background
image can be shooted in same way(no need to make H1 glass
for background first). It's much easily way than to make background
by H1 glass. Master shooted by hologram image maker facility
also is much shining and clearn without noise wrinkle than
the master shooted in another way, especially, on big rainbow
area. To shoot master by hologram image maker facility, we
need automatic position localization equipment to locate record
glass position precisely. To shoot master by H1 for background,
we have to control position platform manully.
Two different 2D/3D master
shooting, we need two different position localization equipment,
one is manul positioning equipment , another is automatic
positioning equipment.
We have both type master shooting
technology. To shoot master by hologram image maker facility
is suggested because it's easier to learn and quality of master
made is better.
He-Cd laser
This is the photo of He-Cd
laser which is in my training room.
It's the breif image of He-Cd
laser structure
Microprocessor-Controlled
Automatic Position Localization Equipment for 2D/3D, kinetic
movement, flip-flop, hidden text, floating effect.
Microprocessor-Controlled
Automatic Positioning Equipment is 3D process machine who
control the master shooting according to the pre-setting parameter.
It can control position, distance and depth of holography
will be shooted and how long time glass will be exposed to
laser beam when shooting.
Specifications:
1.Voltage std.:-220V,50HZ,
Power consumption <150W
2.Processor:2*57BYG060, 86BYG450B
3.Shutter:DC24V/0.5A, AC220V/2A
4.Value: Horizontal Direction 0.01mm, Vertical
Direction: 0.01mm, viewing depth: 0.01mm
5.Times: Horizontal Direction<600 times, Vertical
Direction<600 times, viewing depth Direction 1 time
6.Scope: Horizontal Direction<200.00mm Vertical
Direction<220.00mm viewing depth<80.00mm
7.Waiting
time: Toff: 1-999 second
8.Exposure time: Ton: 1-999 second
9.speed: 0-9 adjustable
Optical Table
Specifications:
Load weight: 500~800 kg
Solid Frequency Horizontal Direction < 1~1.8HZ Vertical
Direction < 1.1~1.8HZ
Maxinum anti-vibration value 1.1*10-3~ 3.5*10-3
Table Flat Smoothness: 0.10 mm/m2
Maxinum relative displacement: 0.22 nm~0.10 nm
L*W*H: 1800mm*1200mm*140mm
The weight of whole System will be 1300 kg.
This is the photo of optical
table and optics which is in my training room. The main facility
on top side of photo is Microprocessor-Controlled Automatic
Position Localization Equipment
The laser beam splitter seperate
one beam into two beam
2D/3D holography master shooting
System includes shooting system platform£¬Microprocessor-Controlled
Automatic Position Localization Equipment£¬He-Cd
laser and laser power; kinds of optics£¬kinds of
chemicals for developing, fixing, bleaching glass, silvering
holography glass£¬other equipemnts
Step 1. shoot master directly by hologram image maker facility
or shooting H1 glass, shooting background, shooting 2D
Step 2. Silvering holography glass
Dot-matrix master Shooting Machine
Dot-matrix master shooting
machine has 3 different types in resolution(800 DPI, 1200
DPI, 2400 DPI) according to different customer's requirement..
Dot-matrix hologra mmaster
shooting machine composed of opetical tabel, He-Cd laser,
Programmable controller, acurate platform, Optics bridge,
computer and software.
Specifications:
1. Platform demension: 900mmX900mmX500mm
2. Resolution: 50 DPI adjustable
3. Exposure speed: 15-25 dots per second (depends on which
mold)
4. Laser engrave area: 150mm¡Á150mm
5. Power: 220V, 1KVA
Hologram
Master Recombination Machine(for dot-matrix master)
This machine has small floor
space, the recombination master is large in size. The computer
automaticallies control, can recombine different shape on
the same plate. The recombination is high in precision. It
is reliable that the machine is steady
Specifications:
1. Maxinum recombination area:
650mm*1250mm
2. Recombination precision: 0.01mm
3. Recombination function: Misplace, slope , blank, reverse
4. The computer automaticallies control, Windows operates
interfaces
5. Power: 80V/2KW
6. Dimension: 1800mm*1300mm*1750mm
7. Weight: 1300 kg
Electronic
Forming Machine
After hologram glass master
shooted by laser beam sensitive glass by 2D/3D master shooting
system(or, have dot-matrix hologram recombined into big size
on some plastic film) and had one sliver layer on the surface
of the glass after slivering process, we have to put the holography
glass master into soft eletronic forming tank to produce holography
master origination which image is nagative to final hologram
sticker. After 70-90 minutes electronic forming, we'll get
one holography shim copy which is called nickel holography
master origination(mother master) from the surface of glass
master. Then we put the nickel holography master origination
into another tank, hard eletronic froming tank which can duplicate
another piece positive operation holography shim which is
a little bit harder than soft shim for hard embossing and
soft embossing. Small tank is for duplicating small master
which is used to emboss holography sticker and big tank is
duplicating big master which is used to produce holography
film.
Small holography electronic forming machine.
Soft electronic forming tank
to produce holography master origination(soft) and hard electronic
froming tank to produce holography operation shim for embossing¡£Some
electronic forming tank can duplicate lologram nickel shim
in size of 300mm*300mm.
Big holography electronic forming machine.
Small Holography electronic
forming machine
Specifications of small holography electronic forming machine
tank:
1. Max electronic formed size:250MM*250MM
2. Voltage std.:220V 50HZ
3. Power consumption:1KW
4. Dimension: 800MM*800MM*1000MM
5. Weight: 150KG
Specifications of holography
electronic forming machine power(controller):
1. Voltage std.:220V 50HZ
2. Power consumption:1.5KW
3. Dimension: 400MM*600MM*800MM
4. Weight: 100KG
Big Holography electronic
forming machine(size of it can be customzied design)
Specifications of Big holography electronic forming machine
tank:
1. Max electronic formed size:1600MM*900MM
2. Voltage std.:220V 50HZ
3. Power consumption:2KW
4. Dimension: 2200MM*800MM*1200MM
5. Weight: 180KG
Specifications of holography
electronic forming machine power(controller):
1. Voltage std.:220V 50HZ
2. Power consumption:1KW
3. Dimension: 500mm*400mm*1200mm
4. Weight: 150KG
Old
Mold Narrow Web Hard Holography Embosser
Narrow web hard holographic embosser is designed
for producing 160MM width holographic products, such as holographic
labels, narrow web holographic film, hologram aluminum foil,etc.
Specifications:
1. Max embossing dimension : 160*156MM/sheet
2. Embossed film thickness: 0.012MM-0.12MM
3. Max rewind & unwind rolls diameter: 500MM
4. tamperature scope: 0-180¡æ(Adjustable)
5. Embossing speed: 0M-30M/Min(Adjustable)
6. Counter scope: 0-99999 (Adjustable)
7. Shim size: <160*156*0.05 MM
8. Shim lift: 5,000M-10,000M/Shim
9. Voltage std.: 220V 50HZ
10. Power consumption: 3KW
11. Compressed air needed: 0-5Kg/cm2 (Adjustable)
12. Embosser dimension: 1300MM*750MM*120MM
13. Embosser weight: 500KG
New
Mold Narrow Web Hard Holography Embosser
Narrow web hard holographic embosser is designed for producing
160MM width holographic products, such as holographic labels
foil in roll which has precise gap between two stickers. Sticker
embossed by this embosser can be applied automaticly by sticker
application machine. Comparing to similar mold embosser made
in USA and Germany, our embosser has same quality and much
lower price. This hologram embosser can emboss slim hologram
seal of cigarette packaging.
Characteristics:
1.Rectify a deviation and
put one automatically, rewind smoothly with little deviation..
2. Intellectual tamperature control, it is accurate in tamperature
control when embossing.
3. Automatic control or manual control to set unwind and rewind
parameter,
4. Automatic control or manual control to adjust juction of
hologrma nickel shim.
5.The structure is reasonable in design, it is flexible and
convenient to dismantle
Specifications:
1. Width
of door: 300mm(MAX)
2. Embossing are: 152.4mm(standard)----161.0mm(customized)
3. Power : 220V or 380V, 4KW
4. Air pressure when embossing : 8kg/cm2(0.8mpa)
5.Dimension: 1850MM*900MM*1200MM
6.Weight: 700kg
Laminator
The machine is very simple and lamination machine which laminates
aluminum metalllized PET film(holographic sensitive pressure
label film) together with silicon paper(liner) by adhensive.
It's simple and easily run machine made just for our holographic
sticker lamination.
Specifications:
Specifications of laminator body(three parts):
1. Machine body weight: 650KG
2. Machine body dimension: L5900MM*W450MM* H1700MM
Three parts of machine: 210mm*65mm*70mm, 160mm*90mm*70mm,
90mm*90mm*180mm
Specifications of lamintor's
controller:
1. Controller weight: 50KG
2. Controller dimension: L600MM*W450MM* H950MM
3. Power.:220V 50HZ
4. Power consumption:5KW
1200 mm Wide Web Soft Holography Embosser
This machine is suitable to
emboss many kinds of film, such as transparent BOPP, PVC,
PET film, extensively used in manufacturing holographic film
for anti-counterfeit hologram packing material. Laminating
together with holographic film, lots boxes have fake preventing
packaging and improving their appearance with shining and
vivid hologram effect. To metallize these transarent BOPP,
PVC, PET film, we can get aluminum metallized hologram film
in different color, such as silver, red, blue, green, yellow,ect.
Performance and Characteristics:
1. It only requires 20 minutes of heating to achieve work
requirement, automatically coordinating with cooling system
and realizing heat energy balance. Furthermore, It not only
can save energyby two-third, but also work constantly and
stably.
2. Jointing seam will not expand with hot.
1.Width of Roll:1320mm
2.Width of Press Film:1250mm
3.Max. Diameter of winding and rewinding:580mm
4.Coling system: Oil and water cool system
5.Speed of embossing:0M-50M/Min.
6.Meter Counter: Automatic meter counter
7.Thickness of Material(Film, BOPP, PET, PVC):0.012-0.200mm
8.tamperature controlling:temp.0--200C
9.Compressed air needs: 6 ATM
10.Frequency-change speed-change Motor:2.2KW
11.Auto tamperature perseverance system:12.5KW
12. Power.: 220V 50HZ
13.Total Power consumption:16 KW
14.Weight of Main Machine:1.5T
15.Embosser dimension of Main Machine: W1800*L1200*H1500mm
Automatic
Die-cutting Machine
This automatic die-cutting
machine is very good to die-cut hologram sticker precisely
and fast. It's suitable to die-cut hologram stickers in roll
very precisely by tracing white register mark. It has slitter
which can slit big hologram sticker roll into small rolls.
Performance and Characteristics:
1. Automatic anti-deviation
when unwinding foil. It can improve precision of unwind to
decrease deviation in horizontal direction.
2. Intelligent photoelectricity location position ability.
It can locate the right position of white register mark precisely.
3. Computer control technology. It's easily to set parameters
for die-cutting according differect speed and size of stickers
4. Rotation ability of dit-cutting mold. It can help to adjust
mold position precisely and can die-cut sticker in some special
direction.
5. Rewind independently which imporove to rewind the waste
film smoothly.
6. Two sets rewinder to help rewind small rolls after slitting
smoothly.
Main Parameters:
1. Die cutting width and length:
a.200X200mm2
b.300X200mm2
2. Width of foil go through: 340 mm
3. Die-cutting speed: 250 times/min (max)
4. Rigester mark Positioning precision: 0.10mm
5. Precision to rectify a deviation: 0.15 mm
6. Max unwind Diameter: 500mm, Max rewind Diameter: 400mm,
Max rewind Diameter for waste film: 350mm
7. Min slitting width: 12mm
8. Thickness of liner: > 65/g glassine liner
9. Power: 220V 2000W
10: Dimension: 450mm*900mm*1400mm
11. Weight: 700Kg
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